Achieving Precision in Catheter Production with Tempco Band Heaters

When it comes to making medical devices, especially things like thin wall catheters used by cardiologists, getting every detail right is crucial. These catheters help treat heart patients all over the world. But how do original equipment manufacturers (OEMs) ensure that their machines make these important devices with such precision? The secret lies in the technology behind the scenes—including Tempco band heaters and temperature sensors. Recently we worked with an OEM and manufacturer of medical devices who has been in the industry for over 40 years. They produce over 15,000 products used in the medical field such as stents, balloon catheters and guide wires. The custom components that Tempco provides are vital to their medical device production and contribute to saving the lives of over 37 million people.

Custom Components for Better Manufacturing

Why Custom Parts Matter

Not every medical device is the same, and that means the equipment used to make them needs to be customized too. Tempco is a leader in creating custom components like band heaters and temperature sensors that are tailored to fit specific needs. This customization ensures that the manufacturing process is as efficient and accurate as possible.

Example of Custom Features

For example, Tempco can design our mineral insulated band heaters to fit the specific shapes of the tooling dies used in catheter production. This includes non-standard gap sizes and custom clamping, as well as slots, cut-outs and holes to accommodate extruder barrel specifications. We also offer a wide range of electrical terminations with features such as high temperature ratings, abrasion resistant materials and right-angle leads.

Sensors can also be customized for different manufacturing processes. Calibration type, Type K or Type J being the most common, and sensor construction are carefully selected based on application requirements. This level of detail helps improve both the efficiency and accuracy of making medical devices.

How Tempco’s Technology Helps Patients

The Connection Between Precision and Patient Care

The precise heat and accurate temperature readings provided by Tempco band heaters and thermocouples don’t just make the manufacturing process smoother–it has a direct impact on patient care. Balloon catheters are critical for treating conditions like peripheral artery disease. Making sure these catheters are manufactured accurately helps reduce complications and makes treatments more effective.

Success on a Global Scale

The manufacturer produces over three million balloon catheters every year, which is more than any other company in the world. This impressive number is possible, in part, because of the reliable performance of Tempco’s components. The catheters produced help improve the lives of millions of people, highlighting the crucial role of high-quality band heaters and sensors in medical manufacturing.