TEMPCO Electric Heater Corporation
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PPR-1800 Videographic Data Logger

Option Details | Specifications | How to Order

The PPR-1800 is a high specification graphic recorder capable of plotting up to 18 channels of analog input, 36 channels of digital data or a combination of both. Engineered in a heavy gauge sheet metal, the case is designed to meet the requirements of an industrial environment. The recorder is ideal for continuous and batch processes as well as test and QA environments.

Agency Approvals:

         


 

Outstanding Hi-Tech Design Features
  • 6.4" Color TFT LCD with 640 x 480 VGA Resolution
  • Can be configured to comply with FDA 21 CER Part 11
  • Plug & Play Supported I/O Cards, 6 Slots in the rear
    • User configurable I/O cards
    • Expandable modular architecture
    • Flexible screen configuration
  • The Maximum Number of Channels
    • Up to 18 isolated analog input channels (3 per analog card input) or
    • Up to 36 isolated digital input/output channels (6 per digital input or output card)
  • User Friendly
    • Soft keys coupled with interactive dialog simplify setup and operation procedures.
    • Easy-to-access function keys.
  • Infrared Detector – detects user within 16 ft./5m
    • Automatically shuts down the LCD screen while not in use to prolong life and reduce power consumption.
  • Save Space with Short Depth
    • 6.9" / 174mm depth required behind the panel.
    Various Display Formats
    • Display options include vertical trend, horizontal trend, bar graph, numerical or mixed formats.
  • Permanent Data Storage in Flash ROM
    • Data can be stored on the built-in CompactFlash™ Card or internal Flash ROM or be downloaded directly to a PC.
  • Internal Data Communication Interface
    • RS-232/422/485 or Ethernet interface available (no rear slot required).
  • PC Software
    • Observer I, supplied with the system, for transferring information to the PC via CompactFlash™ Memory Card.
    • Observer II, optional, includes Realtime Viewer for use when hardwiring for communications.
    • Minimum system requirements: 200 MHz Pentium® PC, with 64MB RAM. MS Windows® 98, NT, 2000, or XP compatible.
  • The Highest Accuracy
    • Powered by an 18 bit Analog to Digital converter
  • Fast Sampling Rate
    •Within 200 msec for all channels
    • Programmable Filter or Moving Average Sampling Method
  • Math Functions
    • Statistics with instant, average, and min/max values
  • Programmable Alarms and Messages
 

Options

Analog Input Card

Digital/Relay Output
Card

"Plug and Play" Expandable Input and Output Cards

The PPR-1800 is equipped with 6 rear expansion slots, which work with the following input/output cards:

  • Analog Input Cards Different cards are available for 3, 2 or 1 channel analog input. Each input is isolated from the others to reduce noise and to ensure a stable measurement. The analog input is configured by dip switches and a jumper for each channel on the card before plugging it into a rear expansion slot.
    Using all 6 expansion slots and six 3-channel Analog Input Cards, up to 18 channels can be recorded.
  • Digital/Relay Output Card Each card contains 6 alarm relays. The contacts are rated at 5 Amp/240V. Each alarm relay can be programmed to close on any channel variable.
  • Digital Input Card Each card includes 6 channels of digital inputs. They can be used for recording events or triggering the recorder to start. External devices such as relay/contact closure, transistor pull down or TTL logic can be connected.
  • Analog Current or Voltage Output Cards Each card includes 3 channels of Current (4-20mA, 0-20mA) or Voltage (0-5, 1-5, 0-10 Vdc). They can be used to retransmit data to other instrumentation such as PLCs.
Communication and Software

Observer I software is supplied with the PPR-1800 and is used for transferring data manually between the recorder and a personal computer using the CompactFlash™ Memory Card. It has Configuration and Historical Viewer sections.

The optional Observer II software is used when the PPR-1800 is hardwired into an Ethernet network, or used independently with an RS232 / 422 / 485 interface. It has a Realtime Viewer in addition to the Configuration, and Historical Viewer sections.

After receiving the data in the Historical Viewer section, the Observer I or II software allows the user to export the data in MS Excel® format.

CompactFlash Memory Card Storage Media

The external memory of choice in an industrial environment with its inherent vibration and dirt is the CompactFlash™ Memory Card. The CF memory cards, with no moving parts, are advantageous over floppy drives, which are susceptible to failure in the industrial environment.

A 32MB capacity CF memory card is provided with the recorder. The memory port is located in the front of the unit behind the access door. This can be upgraded to 128MB, 256MB or 1GB CF card at a nominal fee. Alternatively, the user can purchase them locally. To ensure compatibility, Tempco recommends only SanDisk or Transcend brands.

Each data record uses 2 bytes of CF card memory. The following formula is provided to calculate how long a CF memory card could last before it is full, assuming 24-hour operation.

Firmware Option for Mathematics, Counter, Totalizer
and FDA 21 CER Part II Compliance

Mathematical functions such as addition, subtraction, sine or cosine, etc. can be applied to an analog channel or channels and stored, or displayed on a “Math” defined channel.
 
The Counter provides up to 6 counters with 2 actions/jobs per counter. Name, description, unit, preset value and type can be configured.

The Totalizer provides up to 6 totalizers with 2 actions/jobs per totalizer. Name, description, unit, period, preset value and type can be configured.

FDA 21 CER Part 11 compliance software is included with the Math Functions option. This software routine follows the rules for electronic historical documentation as established by the Federal Department of Agriculture (FDA). It allows the user to establish levels of security and authority for Administrators, Supervisors, and Operators. An audit trail function records the user, time, and type of work done.


Specifications

Power
Standard: 90-264 VAC, 47-63 Hz, 60VA, 30W maximum
Optional: 11-18 VDC or 18-36 Vdc, 60VA, 30W maximum

Display: 6.4" TFT LCD, 640 x 480 VGA resolution, 256 colors

Memory
Internal: 8MB storage memory on board
Storage Media: 128MB, 256MB, 512MB or 1GB CompactFlash™ (CF) cards

Analog Input Card
Resolution: 18 bits
Sampling Rate: 5 times per second
Voltage Range: -2 Vdc to 12 Vdc
Temperature Effect:
±1.5µV / °C for all inputs except mA
±3.0µV / °C for mA inputs
Sensor Lead Resistance Effect:
  tc: 0.2 µV/ohm
  3-wire RTD: 2.6°C/ohm of resistance difference of two leads
  2-wire RTD: 2.6°C/ohm of resistance sum of two leads
Common Mode Rejection Ratio (CMRR): 120 db
Normal Mode Rejection Ratio (NMRR): 55 db
Isolation Breakdown Voltage: 430 Vac minimum
Sensor Break Detection:
  Sensor open for tc, RTD, and mV
  Below 1 mA for 4-20 mA inputs
  Below 0.25 Vdc for 1-5 Vdc inputs

Input Range Table
Type Range Accuracy
@ 25 C
Input
Impedance
J -184° to 1832°F
-120° to 1000°C
±2°F
±1°C
2.2 MΩ
K -328° to 2498°F
-200° to 1370°C
±2°F
±1°C
2.2 MΩ
T -418° to 752°F
-250° to 400°C
±2°F
±1°C
2.2 MΩ
E -148° to 1652°F
-100° to 900°C
±2°F
±1°C
2.2 MΩ
B -32° to 3308°F
-0° to 1820°C
±4°F
±2°C
2.2 MΩ
R -32° to 3214°F
-0° to 1767°C
±4°F
±2°C
2.2 MΩ
S -32° to 3214°F
-0° to 1767°C
±4°F
±2°C
2.2 MΩ
N -418° to 2372°F
-250° to 1300°C
±2°F
±1°C
2.2 MΩ
L -328° to 1652°F
-200° to 900°C
±2°F
±1°C
2.2 MΩ
PT100 (DIN) -346° to 1292°F
-210° to 700°C
±0.7°F
±0.4°C
1.3 KΩ
PT100 (JIS) -328° to 1112°F
-200° to 600°C
±0.7°F
±0.4°C
1.3 KΩ
mV -8 to 70mV ±0.05% 2.2 MΩ
mA -3 to 27mA ±0.05% 70.5 Ω
0-1Vdc -0.12 to 1.15Vdc ±0.05% 32 KΩ
0-5Vdc -1.3 to 11.5Vdc ±0.05% 332 KΩ
1-5Vdc -1.3 to 11.5Vdc ±0.05% 332 KΩ
0-10Vdc -1.3 to 11.5Vdc ±0.05% 332 KΩ

Digital Input Card
Channels: 6 per card
Logic Low: -5 to 0.8 VDC
Logic High: 2 to 5 VDC
External Pull Down Resistance: 1K ohm maximum
External Pull Up Resistance: 1.5M ohm minimum

Relay/Digital Output Card
Channels: 6 per card
Contact Form: N. O. (STST/form A)
Relay Rating: 5A / 240 Vac

Anaglog Output Cards
Output Signal:

  Current: 4-20mA, 0-20mA or
  Voltage: 0-5V, 1-5V, 0-10VDC
Resolution: 15 bits
Accuracy: ±0.05% of span ±0.0025%/°C
Load Resistance:
  0-500 ohms (for current output)
  10K ohms minimum (for voltage output)
Output Setting Time: 0.1 sec (stable to 99.9%)
Isolation Breakdown Voltage: 1000 VAC minimum

Communication Interface Module  
Interface: RS-232, RS-485, RS-422
Protocol: Modbus Protocol RTU mode
Address: 1 - 247
Baud Rate: 0.3 to 38.4 kbits/sec
Data Bits: 7 or 8 bits
Parity Bit: None, Even or Odd
Stop Bit: 1 or 2 bits

Ethernet Interface Module
Protocol: Modbus tcP/IP, 10 BaseT (auto polarity correction)
Ports: AUI and RJ-45 Auto-Detect capability

Infrared Detector  
Distance: Detect moving human body within 6.5 ft. / 2m
Delay Time: 10, 20, 30, 40, 50 or 60 minutes set by customer

Environmental and Physical
Operating Temperature: 5 to 50°C (41 to 122°F)
Storage Temperature: -25 to 60°C (-13 to 140°F)
Humidity: 20 to 80% Relative Humidity (non-condensing)
Dielectric Strength: 1350 VAC, 50/60 Hz for 1 minute
Vibration Resistance: 10-55 Hz, 10m/s2 for 2 hours
Shock Resistance: 30 m/s2 (3g) for operation, 100g for transport
Dimensions:
  Panel Mount Style: 166mm(w) x 144mm(h) x 174mm(d)
  6.54"(w) x 5.67"(h) x 6.85"(d)
  Bench Top Style: 166mm(w) x 192mm(h) x 194mm(d)
  6.54"(w) x 7.56"(h) x 7.64"(d)

Protective Class:
IP 30 front panel
IP 20 housing and terminals


How To Order
Videographic Data Loggers are offered with the options listed in the worksheet. Create an ordering code by filling in the boxes with the appropriate number and/or letter designation for your requirements and a part number will be assigned, or choose one of the basic systems with accessories listed below.

Standard lead time is stock to 3 weeks.


Basic Systems (Part Number and Description)
PPR10001 - 6 Analog Input Channels, 90-264 Power Input, 6 Digital/Relay Outputs, No Digital Inputs, Communications – RS-232/422/485, Ethernet Interface, Observer II Software, 128MB CompactFlash™ Card storage, Panel Mount Style

PPR10002 - 6 Analog Input Channels, 90-264 Power Input, No Relay/Digital Outputs, No Digital Inputs, Communications – Standard Ethernet Interface, Observer I Software, 128MB CompactFlash™ Card storage, Panel Mount Style
PPR10003 - 12 Analog Input Channels, 90-264 Power Input, No Relay/Digital Outputs, No Digital Inputs, Communications – Standard Ethernet Interface, Observer I Software, 128MB CompactFlash™ Card storage, Panel Mount Style

PPR10004 - 12 Analog Input Channels, 90-264 Power Input, 6 Relay/Digital Outputs, No Digital Inputs, Communications – RS-232/422/485, Ethernet Interface, Observer II Software, 128MB CompactFlash™ Card storage, Portable Style with Handle

Accessories - PPR-1800
PPR10901 Analog Input Card – 3 channels
PPR10905 Analog Input Card – 2 channels
PPR10906 Analog Input Card – 1 channel
PPR10923 Analog Linear Input Card – 3 channels (±mA, ±V)
PPR10924 Analog Output Card – 3 channels (voltage output)
PPR10925 Analog Output Card – 3 channels (current output)
PPR10903 Digital Input Card – 6 channels
PPR10904
Relay/Digital Output Card – 6 relays
TEC-112-103 CompactFlash™ Memory Card – 128MB
TEC-112-105 CompactFlash™ Memory Card – 256MB
TEC-112-107 CompactFlash™ Memory Card – 512MB
TEC-112-106 CompactFlash™ Memory Card – 1GB
PPR10910 Observer II PC Software, Minimum System Requirements: 200MHz Pentium PC with 64MB RAM. Windows 98, NT, 2000 or XP